Vacuum Die Casting Mold Design of Fuel Cell Bipolar Plate using Die Filling Simulation and Experimental Verification

Computer-Aided System for Multi-Cavity Die-Casting Die-Design

Die-design for the die-casting process is a time consuming and complex activity that requires domain knowledge and vast experience of the die-designer besides information about manufacturing resources, part geometry, delivery time and cost preferences, etc. Complexity of the die-design activity further increases in case of a multi-cavity die. Currently available die-design systems lack in the l...

Die Steels and Improved Productivity in Die Casting

Die-Casting Process Modeling Using Neural Networks

This chapter presents the application of a neural network to the industrial process modeling of high-pressure die casting (HPDC). The large number of interand intradependent process parameters makes it difficult to obtain an accurate physical model of the HPDC process that is paramount to understanding the effects of process parameters on casting defects such as porosity. The first stage of the...

Improvement of Die Corner Filling of Stepped Tubes Using Warm Hybrid Forming

Aluminum and magnesium alloys are of materials for decreasing vehicle weight and consequently reducing fuel consumption. However, forming limitations regarding their low formability at room temperature are found when being manufactured by conventional forming processes. For this reason, development of new forming techniques, such as warm tube hydroforming, is needed to overcome such limitations...

Simulation of a New Process Design to Fabricate a Rectangular Twist Waveguide Using Extrusion and a Twist Die

The aim of the present study is to determine the feasibility of making a rectangular twist waveguide used to rotate electromagnetic waves. For this purpose, the process of fabricating an aluminum rectangular twist waveguide was simulated by making use of finite element method and Deform software. The optimum length and angle of the twist die for manufacturing a twist waveguide with inner cross ...